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Atractivas cualidades de costo y rendimiento
Compuestos de polipropileno

Descripción general y características

¿Qué es Thermylene®?

Thermylene® is an award-winning brand of engineered polypropylene compounds designed to enable application performance requirements at an optimal value. The enhanced properties of these polymers yield an extremely attractive cost-to-performance balance compared to traditional engineering thermoplastics. Thermylene® is a globally established brand currently in production in multiple locations and offers a specialized portfolio in chemically coupled glass-fiber reinforcements.

サーミレン™ 3D フィラメントとは

Key Features of Thermylene®

Thermylene® brand represents our fiber-reinforced polypropylene compounds that go above and beyond traditional polypropylene glass-reinforced commodity products. Thermylene® glass-fiber-reinforced polypropylenes carry the following benefits:

  • Available in Several Varieties of Fillers and Reinforcements : Tailored to meet specific application needs.
  • Enhanced Tensile Strength and Stiffness: Provides excellent mechanical properties for demanding uses.
  • Superior Toughness : Withstands impact and stress, ensuring long-term durability.
  • Elevated Temperature and Performance : Suitable for high-temperature applications.
  • High Creep Resistance : Maintains dimensional stability under continuous load.
  • Excellent Chemical Resistance : Reliable in harsh chemical environments.
  • Custom-Designed Formulations : Solutions tailored to your specific requirements.
  • Automotive and Regulatory Approved Grades : Meets industry standards for safety and performance.
  • Flame Retardant Grades : For safety in applications where fire resistance is critical.
  • Recycled Grades Available : Offers environmentally friendly options without compromising on quality.

Thermylene® Glass Filled Grades

Glass fiber (GF) is the most widely used reinforcement in polypropylene (PP)-based composites as it provides a valuable balance between costs and properties. Glass-fiber-reinforced polypropylene compounds (PPGF Plastic) deliver improved strength, structural rigidity and dimensional stability in applications.

The key performance in glass-reinforced polypropylene compounds is delivered by the efficacy of formulation design and polymer fiber interphase. Thermylene® products provide increased durability, strength and stiffness for critical structural components. Polypropylene compounds that are long glass fiber reinforced have significantly improved flexural modulus and tensile strength because of superior design and state-of-the-art production technologies applied by Asahi Kasei.

Thermylene® FR

Thermylene® FR grades are flame-retardant polypropylene compounds designed for demanding automotive, E&E, and industrial applications that require both mechanical strength and safety. Reinforced with fillers such as glass fiber, these materials provide excellent stiffness, dimensional stability, and heat resistance. Many grades achieve UL 94 V-0 certification, offering reliable flame performance without sacrificing processability, surface finish, or long-term durability.

bus bar cover

Thermylene® TPO Grades

Thermylene®’s TPO grades are specialty compounded products available in various reinforcements and stiffness-toughness performance spectrums. They deliver critical attributes necessary for interior as well as exterior applications like high ductility performance at cold temperatures, high flow for thin-wall molding, excellent scratch resistance, acceptable gloss and aesthetics, and superior weathering resistance.

Thermylene® TPO Grades

Thermylene® Stress Whitening Prevention™ (SWP)

The Thermylene® Stress Whitening Prevention™ (SWP) is a patented technology that eliminates stress whitening defects in molded applications. This technology was initially designed for furniture and consumer applications but has also been perfected to improve aesthetics in automotive interiors. SWP is available in various configurations to meet the mechanical requirements of various applications.

Thermylene® Stress Whitening Prevention™ (SWP)

Thermylene® R

Thermylene® R represents the recycled grade series of Thermylene®, combining sustainability with superior performance. This product line boasts low density, a low carbon footprint, and excellent chemical resistance while maintaining superior strength. Thermylene® R is the ideal solution for applications requiring robust performance with an emphasis on environmental responsibility.

Thermylene® R

Thermylene® Thermoforming Grades

The Thermylene® family of thermoforming grades is meant for deep draw thermoforming applications. These materials have very high melt strength compared to competitive materials and wide processing windows. Grades can be designed according to your application with varying levels of stiffness, gloss, and superior UV and scratch resistance.

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Thermylene® SoForm™

Soform™ is developed as a soft-touch haptics grade that provides structural soundness. It is tailored for weathering and enhanced scratch resistance in your applications. Soform™ can help eliminate the need for soft-touch paints and over-molding with soft materials while also being able to be directly injection molded.

Thermylene® SoForm™

Thermylene® Element™

Element™ is designed to provide your applications with a hydrophobic part surface to help repel ice and water build-up in cold conditions. Element™ can also help repel surface stains such as coffee, sunscreen, juice, and lotion to help your application have a stain-free and longer service life. It can be designed with tailored mechanical properties, weathering, and scratch resistance.

thermylene_03

Technology Evolution

01

Comparación del GF-30

Comparación del GF-30
Comparación del GF-30
02

Rendimiento a densidad constante Resistencia GF-30

Rendimiento a densidad constante Resistencia GF-30, MPa
Rendimiento a densidad constante Resistencia GF-30, MPa
03

Potencial de reducción del espesor nominal de la pared

Potencial de reducción del espesor nominal de la pared (representa unidades de mm; calculado para un ancho de pieza de 10 mm; fuerza de carga de 2550 N)
Potencial de reducción del espesor nominal de la pared
(Representa unidades de mm; Calculado para un ancho de pieza de 10 mm; Fuerza de carga de 2550 N)
04

Alta rigidez y reducción de peso

Alta rigidez y reducción de peso (módulo típico, MPa)
Alta rigidez y reducción de peso
(Módulo típico, MPa)

用途事例

thermylene_12 Fan Shroud
Application Segments

Thermylene® can be used in a broad range of product applications across diverse industries.


  • Automotive Interior
  • Automotive Exterior
  • Electric Vehicles
  • Underhood
  • Trucking
  • Furniture
Awards and Recognition

Thermylene® has been recognized as an award-winning brand in several applications, including:


  • Door Modules
  • Tonneau Cover Assembly
  • Integrated Sunroof Modules
  • Fan Shrouds
  • Mirror Brackets
  • Wiper Components
  • Truck Storage Boxes

Guías de procesamiento y documentos de prueba

Guía de procesamiento:

Es fundamental conocer la técnica segura y adecuada para procesar nuestros compuestos plásticos de alto rendimiento. Nuestros guías le ayudarán a comprender lo siguiente:

  • Manejo correcto
  • Temperatura de fusión objetivo
  • Recomendaciones para calentar el barril
  • Diseño de tornillo sugerido
  • Tasas de contracción y temperaturas del molde
  • Presión de llenado
  • Recomendaciones de ventilación

Documentos de prueba:

El laboratorio de aplicaciones de ATF evaluó el rendimiento de un DELTA PT® para la gama de nuestros materiales enumerados. Las pruebas realizadas a nuestros materiales incluyen:

  • Pruebas de conducción y desmontaje, extracción, repetición de montaje y carga de sujeción
  • Aflojar y desmoldar para impulsar el par motor
  • Enganche de hilo
  • Par de apriete según recomendación de Bayer y la media aritmética entre el par de apriete máximo
    Par de torsión y par de desmontaje mínimo

products_Documents_thermylene

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