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旨在以优异价值满足应用性能要求
聚丙烯化合物

概述和特点

Thermylene®是什么?

Thermylene® is an award-winning brand of engineered polypropylene compounds designed to enable application performance requirements at an optimal value. The enhanced properties of these polymers yield an extremely attractive cost-to-performance balance compared to traditional engineering thermoplastics. Thermylene® is a globally established brand currently in production in multiple locations and offers a specialized portfolio in chemically coupled glass-fiber reinforcements.

サーミレン™ 3D フィラメントとは

Key Features of Thermylene®

Thermylene® brand represents our fiber-reinforced polypropylene compounds that go above and beyond traditional polypropylene glass-reinforced commodity products. Thermylene® glass-fiber-reinforced polypropylenes carry the following benefits:

  • Available in Several Varieties of Fillers and Reinforcements : Tailored to meet specific application needs.
  • Enhanced Tensile Strength and Stiffness: Provides excellent mechanical properties for demanding uses.
  • Superior Toughness : Withstands impact and stress, ensuring long-term durability.
  • Elevated Temperature and Performance : Suitable for high-temperature applications.
  • High Creep Resistance : Maintains dimensional stability under continuous load.
  • Excellent Chemical Resistance : Reliable in harsh chemical environments.
  • Custom-Designed Formulations : Solutions tailored to your specific requirements.
  • Automotive and Regulatory Approved Grades : Meets industry standards for safety and performance.
  • Flame Retardant Grades : For safety in applications where fire resistance is critical.
  • Recycled Grades Available : Offers environmentally friendly options without compromising on quality.

Thermylene® Glass Filled Grades

Glass fiber (GF) is the most widely used reinforcement in polypropylene (PP)-based composites as it provides a valuable balance between costs and properties. Glass-fiber-reinforced polypropylene compounds (PPGF Plastic) deliver improved strength, structural rigidity and dimensional stability in applications.

The key performance in glass-reinforced polypropylene compounds is delivered by the efficacy of formulation design and polymer fiber interphase. Thermylene® products provide increased durability, strength and stiffness for critical structural components. Polypropylene compounds that are long glass fiber reinforced have significantly improved flexural modulus and tensile strength because of superior design and state-of-the-art production technologies applied by Asahi Kasei.

Thermylene® FR

Thermylene® FR grades are flame-retardant polypropylene compounds designed for demanding automotive, E&E, and industrial applications that require both mechanical strength and safety. Reinforced with fillers such as glass fiber, these materials provide excellent stiffness, dimensional stability, and heat resistance. Many grades achieve UL 94 V-0 certification, offering reliable flame performance without sacrificing processability, surface finish, or long-term durability.

bus bar cover

Thermylene® TPO Grades

Thermylene®’s TPO grades are specialty compounded products available in various reinforcements and stiffness-toughness performance spectrums. They deliver critical attributes necessary for interior as well as exterior applications like high ductility performance at cold temperatures, high flow for thin-wall molding, excellent scratch resistance, acceptable gloss and aesthetics, and superior weathering resistance.

Thermylene® TPO Grades

Thermylene® Stress Whitening Prevention™ (SWP)

The Thermylene® Stress Whitening Prevention™ (SWP) is a patented technology that eliminates stress whitening defects in molded applications. This technology was initially designed for furniture and consumer applications but has also been perfected to improve aesthetics in automotive interiors. SWP is available in various configurations to meet the mechanical requirements of various applications.

Thermylene® Stress Whitening Prevention™ (SWP)

Thermylene® R

Thermylene® R represents the recycled grade series of Thermylene®, combining sustainability with superior performance. This product line boasts low density, a low carbon footprint, and excellent chemical resistance while maintaining superior strength. Thermylene® R is the ideal solution for applications requiring robust performance with an emphasis on environmental responsibility.

Thermylene® R

Thermylene® Thermoforming Grades

The Thermylene® family of thermoforming grades is meant for deep draw thermoforming applications. These materials have very high melt strength compared to competitive materials and wide processing windows. Grades can be designed according to your application with varying levels of stiffness, gloss, and superior UV and scratch resistance.

thermylene_05

Thermylene® SoForm™

Soform™ is developed as a soft-touch haptics grade that provides structural soundness. It is tailored for weathering and enhanced scratch resistance in your applications. Soform™ can help eliminate the need for soft-touch paints and over-molding with soft materials while also being able to be directly injection molded.

Thermylene® SoForm™

Thermylene® Element™

Element™ is designed to provide your applications with a hydrophobic part surface to help repel ice and water build-up in cold conditions. Element™ can also help repel surface stains such as coffee, sunscreen, juice, and lotion to help your application have a stain-free and longer service life. It can be designed with tailored mechanical properties, weathering, and scratch resistance.

thermylene_03

Technology Evolution

01

GF-30 比较

GF-30 比较
GF-30 比较
02

性能@恒定密度GF-30强度

性能@恒定密度GF-30强度,MPa
性能@恒定密度GF-30强度,MPa
03

公称壁厚减小潜力

标称壁厚减少潜力(以毫米为单位;按 10 毫米部件宽度计算;2550 N 负载力)
公称壁厚减小潜力
(代表毫米单位;按 10 毫米部件宽度计算;2550 N 负载力)
04

高刚度和减轻重量

高刚度和减轻重量(典型模量,MPa)
高刚度和减轻重量
(典型模量,MPa)

用途事例

thermylene_12 Fan Shroud
Application Segments

Thermylene® can be used in a broad range of product applications across diverse industries.


  • Automotive Interior
  • Automotive Exterior
  • Electric Vehicles
  • Underhood
  • Trucking
  • Furniture
Awards and Recognition

Thermylene® has been recognized as an award-winning brand in several applications, including:


  • Door Modules
  • Tonneau Cover Assembly
  • Integrated Sunroof Modules
  • Fan Shrouds
  • Mirror Brackets
  • Wiper Components
  • Truck Storage Boxes

加工指南和测试文件

加工指南:

了解加工高性能塑料化合物的安全且正确的技术至关重要。我们的指南将帮助您了解以下内容:

  • 正确处理
  • 目标熔体温度
  • 枪管加热建议
  • 建议的螺杆设计
  • 收缩率和模具温度
  • 填充压力
  • 通风建议

测试文档:

ATF 应用实验室评估了 DELTA PT® 对我们列出的一系列材料的性能。对我们的材料的测试包括:

  • 驱动和剥离、拉出、重复组装和夹紧负载测试
  • 挣脱并剥离以驱动扭矩
  • 螺纹啮合
  • 紧固扭矩按照拜耳的建议和驱动扭矩上限的算术平均值计算
    扭矩和剥离扭矩下限

products_Documents_thermylene

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