Foam with excellent flame retardance and heat resistance
Engineering Particle Foam

Application proposal
エンプラ発泡ビーズサンフォース® エンプラ発泡ビーズサンフォース®

Application Proposal

Application Cases

Storage battery (LiB) transport tray

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Trays used in the manufacture and transportation of lithium-ion batteries (LiBs). High flame resistance is required for safety during cell manufacture and transportation.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2025/06/sunforce-libtray.png

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Products

Features

  • Flame retardancy  (UL94 V-0)
  • Lightweight (10x foam grade specific gravity 0.1kg/L)

Heat shielding material for electronic boards

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As devices become increasingly compact and sophisticated, the amount of heat they generate increases, requiring efficient cooling technology.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2025/06/electronic-substrates.jpg * For illustrative purposes

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Products

Features

  • Thermal insulation
  • Shape freedom
  • Flame retardancy  (UL94 V-0)
  • Heat resistance

Millimeter wave radar radome Snow melting heater cover

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A cover with a snow-melting function to remove snow and ice that affect radio wave transparency in the millimeter wave range.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2024/08/tech-05_main.png * For illustrative purposes

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Products

Features

  • Thermal insulation
  • Radio wave (millimeter wave) transparency
  • Flame retardancy  (UL94 V-0)
  • Shape freedom

Insulation material for washing and drying machines

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Thermal insulation materials are used as an energy-saving measure to reduce electricity bills and be environmentally friendly. The materials used must be able to withstand harsh environments such as high temperatures and humidity.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2025/06/washingmachine.png * For illustrative purposes

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Products

Features

  • Moisture and heat resistance
  • High degree of freedom in shape
  • Flame retardancy  (UL94 V-0)

Drone radome parts

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This part protects drone radars and antennas and transmits more accurate signals. Small and lightweight radomes are required, and it is important that they are made of materials with high radio wave transparency and have a shape that reduces air resistance.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2025/06/drone.png * For illustrative purposes

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Products

Features

  • Light weight​
  • High stiffness
  • High radio wave transparency

Rocker EA material

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This part is attached to the side of a BEV's battery pack and absorbs energy by deforming during a side collision.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2025/01/tech08_main.webp * For illustrative purposes

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Products

Features

  • Increased EA due to aluminum deformation and SunForce™ compression deformation
  • Thinner and lighter
  • Improved robustness and reproducibility

Insulation material for air conditioners (heat pumps)

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In air conditioning equipment (heat pumps), the switch to low GWP refrigerants is underway, but many of these refrigerants are highly flammable, posing safety issues.

Therefore, in 2022, the international electrical product standard "UL 60335-2-40" was revised to include requirements for polymer materials placed around electrical connection points as a safety measure against the flammability of refrigerants.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2025/06/airconditioner.jpg * For illustrative purposes

Products

Features

  • Thermal insulation
  • Flame retardancy  (UL94 V-0)
  • High degree of freedom in shape

Insulation materials for freezing and refrigeration equipment

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In refrigeration and freezing equipment, the switch to low GWP refrigerants is underway, but many of these refrigerants are highly flammable, posing safety issues.

The international standard "UL 60335-2-24" specifies the flame resistance requirements for insulation materials (UL94 5VA).

https://www.asahi-kasei-plastics.com/wp-content/uploads/2025/06/refrigerator.jpg * For illustrative purposes

Products

Features

  • Thermal insulation
  • flame resistance (UL94 5VA certified equivalent)
  • High degree of freedom in shape

X-ray/CT inspection equipment

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A device that uses X-rays to observe the internal structure of an object in detail. In the medical field, X-rays are useful for detecting and diagnosing pathologies because they enable non-destructive observation of the inside of the human body.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2025/06/ct.jpg * For illustrative purposes

Related articles

Products

Features

  • Light weight​
  • High stiffness
  • High radio wave transparency

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Asahi Asahi Kasei engineering plastics' contribution to achieving carbon neutrality
The Asahi Kasei Group is committed to contributing to the realization of a carbon neutrality, sustainable society.
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Asahi Kasei Engineering Plastics Asahi Kasei introduces engineering plastics and functional resin products. We mainly handle polyacetal (POM) resins, polyamide (PA, nylon) resins, and modified polyphenylene ether (PPE) resins, and provide resin design reference information, case studies, industry trends, etc. Asahi Kasei Corporation Asahi Kasei Engineering Plastics