Excellent heat resistance, strength and stiffness
Polyamide Resin

Leona Leona

What is LEONA™ SN series?

LEONA™ S series is an alloy grade of semi-aromatic polyamide (PA) with polyamide 66 (PA66) or polyamide 6 (PA6).
By creating an alloy with a semi-aromatic polyamide, we have successfully overcome the problems of the dimensions changing and the material properties degrading after absorption of water, which are issues with PA66 and PA6. At the same time, the LEONA™ S series also offers a specific strength comparable to die-cast 

 

The product lineup offers the following three grades (series).
Good appearance/high strength: SG
Good appearance/high strength/flame retardant: SN (non-halogen/non-red-phosphorus flame retardant), SH (halogen flame retardant)
Good appearance/weather resistant: SU

 

This page introduces LEONA™ SN series. LEONA™ SN series is a non-halogen and red phosphorus-free Flame retardance polyamide resin that considers the environment and safety. It has excellent laser printability, laser weldability, tracking resistance, glow-wire properties, low smoke emission, suppresses changes in physical properties and dimensions when water is absorbed, and has excellent mechanical strength.

レオナSNシリーズ用途事例

LEONA™ SN series characteristics

Next generation halogen & red phosphorus free PA66 flame retardant series

LEONA™ SN series uses Flame retardance that do not contain halogens or red phosphorus, and has acquired Flame retardance standard UL94 V-0 (0.75mm).


Flame retardance polyamide 66 resin is expanding its range of applications centering on E&E and automobiles. Especially for automobile parts, with the increase in EVs, materials Flame retardance properties are required. In addition, red phosphorus Flame retardance are considered to be one of the causes of migration, and there is a growing demand for non-use of red phosphorus Flame retardance in electrical and electronic parts.

Go here for details on" Ion migration inhibiting plastics for electric and electronic component applications"

Excellent laser transparency, laser weldability, and laser-marking behavior

LEONA™ SN-series feature excellent laser transparency, which enables high laser weldability and laser-marking behavior.
For laser light with a wavelength of 940 nm, we compared the transmittance of  LEONA™ SN11B—a LEONA™ SN-series with 25% glass-fiber reinforcement—to that of a general non-halogen flame-retardant polyamide (also with a glass-fiber content of 25%). The results showed that the transmittance of LEONA™ SN11B is approximately 2 times greater for natural-colored material and 3-4 times greater for black-colored material. These materials also retain their high laser transparency and joint strength when subjected to specialized black colorization, featuring a highly attractive deep-black appearance.

LEONA™  SN series laser transmittance (light wavelength: 940nm)
Laser transmittance (wavelength: 940 nm)

LEONA™ SN series can produce high clarity with excellent performance under a broad range of operating conditions.


Laser marking with LEONA™ SN series resins yields clearer, higher-contrast lettering than general non-halogen flame-retardant polyamide resins in both of the following situations: 

(1) Forming white letters on black-colored items
(2)  Forming black letters on white, gray, or other light-colored items  (including RAL9003 and RAL7035)

​LEONA™ SN series also yield clear laser-marking results for ultra-small letters and symbols under a wide range of operating conditions.

レオナ™ SNシリーズのレーザーマーキング(黒色・淡色)
レオナ™ SNシリーズのレーザーマーキング見本

Go here for details on" Materials for laser welding"

 Go here for details on" Materials for Laser Marking"

Excellent electrical properties (CTI, RTI, GWIT, GWFI)

Manufacturers also need Relative Thermal Index (RTI), Comparative Tracking Index (CTI), and Glow Wire Ignitability (GWFI, GWIT) for designing electrical products.
LEONA™ SN series have been certified UL standards for CTI (600V), and the LEONA™ SN11B in particular is UL listed not only for high CTI (600V), but also for high GWFI (960°C), high GWIT (750°C), and RTI Elec. 130°C.


For example, choosing our engineering plastics with outstanding tracking resistance (CTI) enables designers to minimize the creeping distance, helping to reduce product size and weight.

レオナ™ SN11B・SN103のUL規格取得リスト
レオナ™ SN11B・SN103のUL規格取得リスト

High strength and stiffness retention under wet condition

As shown below,LEONA™ SN11B  keeps a high strength and modulus under wet condition.

レオナ™ SN11B 吸水時の高い強度・剛性
レオナ™ SN11B 吸水時の高い強度・剛性

LEONA™ SN11B has a long-life span under wet condition.

レオナ™ SN11Bの高い疲労特性
レオナ™ SN11Bの高い疲労特性

Excellent low smoke properties (Certified HL3 by the European railroad standard (EN45545-2))

LEONA™ SN11B features excellent low smoke properties due to the presence of aromatic PA, and has acquired the highest level “HL3” by the European railway standard (EN45545-2*).


*EN45545-2 is the portion of the EN45545 standard that specifies “Requirements for fire behavior of materials and components.

 Go here for details on" Materials compliant with the EN45545-2 European railway standard"

LEONA™ SN series lineup

LEONA™ SN11B
  • High mechanical strength and modulus
  • PA66+semi-aromatic PA alloy
  • Glass Fiber reinforced 25%
  • High mechanical strength in wet condition
  • Higher dimensional stability in wet condition
  • Halogen-free, red phosphorus-free Flame retardance
  • Excellent laser weldability, and laser-marking behavior
  • Excellent electrical properties (Tracking resistance, glow-wire ignition temperature and RTI Elec. 130°C)
  • Excellent low smoke properties (Acquired HL3, EN45545-2 R22/23)
  • Good surface appearance, moldability
LEONA™ SN103
  • High mechanical strength and modulus
  • PA66+semi-aromatic PA alloy
  • Glass Fiber reinforced 30%
  • High mechanical strength in wet condition
  • Higher dimensional stability in wet condition
  • Halogen-free, red phosphorus-free Flame retardance
  • Excellent  laser-marking behavior
  • Excellent electrical propertiess (Tracking resistance)
  • Excellent low smoke properties (Acquired HL3, EN45545-2 R22/23)
  • Good surface appearance, moldability

Application Cases

Magnetic switches

×

Switches that open and close electrical contacts using electromagnets.
Flame retardant and electrical characteristics are required.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2021/03/magnet.jpg

Related articles

Products

SN11B,SN103 (SN series)

FG170,FG172,FG171,FG173 (FG series)

Features

  • Low wear
  • Electrical properties (CTI PLC0)(SN11B, SN103)
  • Snap-fit property
  • Good moldability
  • Laser printability

Connector

×

Components and devices used to connect cables to each other and to connect power and electrical signals.
Flame resistance, tracking resistance, strength, toughness, etc. are required.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2021/03/connector.jpg

Related articles

Products

SN11B,SN103 (SN series)

FR200,FR650 (FR series)

FG170,FG172,FG171,FG173 (FG series)

Features

  • Flame resistancy (V-0)
  • Electrical properties (CTI PLC0)(SN11B, SN103)
  • High strength and toughness
  • Good moldability
  • Glow wire resistance (FR650、SN11B)

Bus bar cover

×

An insulated protective cover for the conductor through which high voltage and large current of an EV battery flows.
In addition to requiring electrical tracking ability, flame resistance and heat resistance are also required.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2022/12/busbar-cover.jpg

Related articles

Products

SN11B

440Z, 443Z

Features

LEONA™ SN11B

  • High strength
  • Long-term heat resistance (RTI Elec. 130°C)
  • Flame resistance (V-0, non-halogen)
  • Tracking resistance (CTI PLC 0, 600V)

XYRON™

  • Dimensional stability 
  • Low specific gravity (weight reduction through reduced material usage)
  • Flame resistance (V-0, non-halogen)
  • Tracking resistance

三相コネクタ

×

駆動モーター内部に取り付けられる、三相コネクタ。
大電力が流れ、安全性・小型化も求められるため、イオンマイグレーション性、難燃性、耐トラッキング性が求められる。

https://www.asahi-kasei-plastics.com/wp-content/uploads/2023/11/three-phase-connector.jpg

Related articles

Products

SN11B

Features

  • 低イオンマイグレーション
  • 難燃性(UL94 V-0)
  • 耐トラッキング性 (CTI 0)
  • 低温靭性・耐衝撃性

高電圧コネクター

×

電気自動車のバッテリー周辺に用いられる、高電圧コネクター。
高電圧に伴う注意喚起のため、オレンジ色対応が必要になる。主に難燃性、耐トラッキング性が求められる。

https://www.asahi-kasei-plastics.com/wp-content/uploads/2021/03/highvolt.png

Products

SN11B

Features

  • 良外観
  • 難燃性
  • 耐トラッキング性 (CTI 0)
  • 低温靭性・耐衝撃性

電動コンポーネント向けバッテリーケース

×

競技用自転車の電動コンポーネント用バッテリーケース。
バッテリーを内蔵しており、安全のために難燃性、低温時の靭性・耐衝撃性が求められる。また、製品印字にはレーザー印字が施されている。

https://www.asahi-kasei-plastics.com/wp-content/uploads/2023/11/Batteries-for-electric-components.jpg

Products

SN11B

Features

  • 良外観
  • 難燃性
  • 低温靭性・耐衝撃性
  • Laser printability

Related Contents

Product Data/Tips for Use *Handling Precautions

Precautions for handling LEONA™

The content of this document is based on materials, information, and data available at this time, and may be revised based on new findings. Please note that these are provided as information and are not guaranteed. Therefore, when using our products, please take full consideration of the usage environment, design, etc., and use them at your own risk after judging that there is no problem with the product.

1. Handling Precautions

The following items are the main points of care for handling the LEONA™ itself supplied to your company. Please use it for safe handling of LEONA™.
A separate material safety data sheet has been prepared for handling precautions for LEONA™. Please contact us and we will send it to you. We request that your company investigate the safety of additives, etc. that your company uses other than LEONA™.

(1) Precautions for safety and health
Care should be taken to avoid contact with the eyes, skin, and inhalation of gases generated when LEONA™ dries or melts. Also, avoid direct contact with hot resin. It is recommended to install a local exhaust system and wear protective equipment (protective glasses, protective gloves, etc.) for each work such as drying and melting.

(2) Precautions regarding combustion
LEONA™ is flammable and should be handled and stored away from heat and sources of ignition. If it burns, it may generate toxic or suffocating gas. Extinguishing can be done with water, foam or dry chemical.

(3) Notes on disposal
LEONA™ can be disposed of by incineration or landfill, but when disposing of it, please entrust it to an authorized industrial waste disposal company or local public body in accordance with the "Waste Disposal and Public Cleansing Law". Also, when incinerating by yourself, please use incineration equipment and follow laws and ordinances such as the Air Pollution Control Law. When incinerated, toxic gases such as carbon monoxide and suffocating gases may be generated.

(4) Notes on storage
Absolutely avoid resin contamination and moisture absorption. Store in a cool, dry place and start molding immediately after opening. Do not pierce the product bag or let it get wet. Also, do not return spilled resin to the product bag. It is a combustible material (synthetic resins) designated by the Fire Service Act, and should be handled in accordance with municipal ordinances. (Fire extinguishing facility, indoor storage facility, etc.)

(5) Notes on molding
The optimum resin temperature for molding LEONA™ is 270 to 310°C. If it is lower than this, there is a risk of local degradation of physical properties due to non-uniform plasticization. On the other hand, if it is higher than this, there is a risk of gas generation due to decomposition or poor appearance such as silver. However, there are some exceptions such as FR200 and FR370, so be sure to refer to individual catalogs before molding. Also, do not allow LEONA™ to stay in the molding machine cylinder for a long time in a molten state. Doing so may cause the resin to decompose, resulting in discoloration or deterioration of the molded product. In that case, once replace the inside of the cylinder with polyethylene, etc., and then perform molding.

2. Usage

  • ・Do not use LEONA™ for embedding in the body or for direct contact with bodily fluids or infusion fluids.
  • ・When using for other medical purposes, please be sure to contact us in advance.
  • ・Do not use for applications that come into contact with food, such as food packaging containers.
  • ・Please contact us for details.
  • ・If you are considering using our products for other special purposes, please contact us and we will discuss them individually.
  • ・Please contact our person in charge for details on the compatibility of each grade with the Electrical Appliance and Material Control Law, UL standards, CSA standards, etc.

3.Others

Please be aware of industrial property rights when using this product.

Please contact us to ask any questions, discuss any concerns, and request samples.

PPEの説明を入力
sustainability
How Asahi Kasei’s engineering plastics help to achieve carbon neutrality.
 Asahi Kasei Group is adopting policies to accelerate progress toward carbon neutrality.
We introduce our approaches to realize circular economy through our engineering plastics.
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