Contributes to product weight reduction and high precision
Modified PPE Resin

xyron xyron

What are XYRON™ DG series and XP series?

XYRON™'s PPS/PPE alloys DG series and PPA/PPE alloys XP Series are high-performance grades with excellent heat resistance, electrical properties, and dimensional stability. While based on the properties of PPS and PPA, which are super engineering plastics, they have unique characteristics by adding the properties of PPE resin.

ザイロン™DG・XPシリーズ

XYRON™ DG series and XP series characteristics

XYRON™ DG series : Excellent dimensional properties, Outstanding moldability with no flash

Polyphenylene sulfide (PPS) resin is a super engineering plastic with excellent heat resistance, low- Coefficient of Linear Thermal Expansion (CLTE), excellent chemical resistance, and flame retardance. PPS resin is expanding in applications in automotive, electronics, electrical parts, and water supply and drainage applications.

XYRON™ DG series (PPS and PPE alloys) boast improved dimensional stability and excellent injection moldability, with low warping or burr formation, compared with super engineering plastics PPS. CLTE of PPS/PPE alloys is stable over a wide temperature range, and these alloys offer stable mechanical properties even at high temperatures. Alloying with PPE yields materials with exceptional electrical properties, enhancing your freedom in designing high-frequency devices.

ザイロン™ DGシリーズの低反り性
ザイロン™ DGシリーズの低反り性
ザイロン™ DGシリーズの低バリ性
ザイロン™ DGシリーズの低バリ性

XYRON™ XP series: Excellent mechanical properties and lower dimensional change under high temperatures and humidity

Polyphthalamide (PPA) resin is a super engineering plastic with excellent heat resistance compared with aliphatic polyamides (PA, nylon), which has good chemical resistance, and strength. PPA resin is also expanding in applications in automobiles, electronics, and electrical parts.

Alloying PPE and special PPA, which exhibit lower water absorption and higher heat resistance, even compared to other PPA, stand out for their high strength, low water absorption, and high dimensional stability, even in high-humidity, high-temperature environments.

XYRON™ XP series : Low temperature dependence of flexural modulus
XYRON™ XP series : Low temperature dependence of flexural modulus
ザイロン™ XPシリーズの高温高湿下の低吸水性
XYRON™ XP series : Low water absorption at high temperatures and humidity
ザイロン™ XPシリーズ 高温高湿下での優れた寸法精度
ザイロン™ XPシリーズ 高温高湿下での優れた寸法精度

Click here to download slides for XYRON™ DG series and XP series 

XYRON™ DG series and XP series lineup

XYRON™ DG040
  • PPS/PPE alloys
  • Special glass reinforced 40%
  • Excellent low warpage among XYRON™ DG series
  • Excellent dimensional properties, low warping
  • Flash Improved
  • Gas barrier, Moisture barrier
  • Low fogging
  • Excellent electrical properties
  • Flame retardant
  • Recommended application: automotive, electrical and electronics, water supply and drainage parts
XYRON™ DG141
  • PPS/PPE alloys
  • Combination of glass fiber and mineral, 40% content
  • Excellent balance of low warpage and strength/rigidity
  • Excellent dimensional properties, low warping
  • Flash Improved
  • Gas barrier, Moisture barrier
  • Low fogging
  • Excellent electrical properties
  • Flame retardant
  • Recommended application: automotive, electrical and electronics, water supply and drainage parts
XYRON™ DG235
  • PPS/PPE alloys
  • Glass Fiber reinforced 30%
  • Superior strength in the XYRON™ DG series
  • Excellent dimensional properties, low warping
  • Flash Improved
  • Gas barrier, Moisture barrier
  • Low fogging
  • Excellent electrical properties
  • Flame retardant
  • Recommended application: automotive, electrical and electronics, water supply and drainage parts
XYRON™  DV166
  • PPS/PPE alloys
  • Combination of glass fiber and mineral, 60% content
  • Highest filler content and stiffness among the XYRON™ DG series
  • Excellent dimensional properties, low warping
  • Flash Improved
  • Gas barrier, Moisture barrier
  • Low fogging
  • Excellent electrical properties
  • Flame retardant
  • Recommended application: automotive, electrical and electronics, water supply and drainage parts
XYRON™ XP640
  • PPA/PPE alloys
  • Glass Fiber reinforced 40%
  • Low water absorption
  • Excellent mechanical properties over a wide temperature range
  • High dimensional accuracy under high temperatures and humidity
  • High strength under high temperatures and high humidity
  • Recommended application: automobiles, electrical and electronics, precision parts

Application Cases

Head-up displays

×

Head-up display components installed in vehicles.
Optical components that require high dimensional stability.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2021/03/heads-up-display.jpg * For illustrative purposes

Related articles

Products

DG040, 744Z

Features

  • Dimensional stability 
  • High heat resistance
  • Flame resistance (V-0, non-halogen) (744Z)

In-vehicle camera
(lens barrel, lens spacer)

×

Lens barrels and lens spacers used for various cameras mounted on vehicles.
High dimensional stability is required to accommodate optical components.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2021/03/camera.jpg

Related articles

Products

XP640, DG040

Features

XP640

  • Low water absorption, low dimensional change
  • High heat resistance
  • High strength and rigidity

DG040

  • Dimensional stability 
  • Low mechanical strength change under high temperature environment

Housing/chassis for printer

×

Chassis and mechanical parts for printers such as laser beam printers (LBP) and inkjet printers (IJP).
High dimensional accuracy, flame retardancy, and heat resistance are required.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2021/07/xyron_thum.jpg

Related articles

Products

X7744,X444V,X523V,X364V (PS alloy)

DG040,DG235,DG141 (PPS alloy)

Features

PS alloys

  • Low warpage and high dimensional accuracy
  • Low specific gravity
  • High stiffness
  • Non-halogenated flame retardancy
  • A wide range of heat resistance temperatures can be designed

PPS alloys

  • Chemical resistance
  • Low warpage and high dimensional accuracy
  • High heat resistance
  • Good fluid properties
  • High stiffness

Related Contents

Product Data/Tips for Use *Handling Precautions

Precautions when handling XYRON™ (modified polyphenylene ether resin)

<Caution>
The content of this document is based on currently available materials, information and data, and may be revised based on new findings. In addition, since the precautions are intended for normal handling, in the case of special handling, please use after implementing safety measures suitable for the application and usage.

1. Handling Precautions

The following are important points for handling XYRON™. Please use it for safe handling of XYRON™. A separate safety data sheet has been created for handling precautions for each grade of XYRON™. Please read the safety data sheet before use. Please investigate the safety of the additives your company uses other than XYRON™.

A. Notes on work
When working with XYRON™, be careful to avoid contact with or inhalation of pellets, molten resin, and gases generated during melting. In the unlikely event of contact or inhalation, first aid measures are listed below.

  • ・If it gets into your eyes
    If it gets in your eyes, rubbing it may cause irritation or damage the cornea, so wash thoroughly with clean water for at least 15 minutes without rubbing, and if there are any abnormalities, seek medical attention.
  • ・If it adheres to the skin
    In general, wash with water or soap, and if molten material adheres, immediately cool with clean water. Do not forcibly peel off the hardened resin on the skin, and seek medical attention.
  • ・If inhaled
    Normally, there is no direct effect on the human body, but if you inhale dust, etc., gargle well with clean water. If breathing fumes from the melt makes you sick, move to fresh air and wait for recovery. If it does not recover, get medical attention.
  • ・If swallowed
    Spit it out as much as possible, and if there are any abnormalities, seek medical attention.

B. Safety and health precautions
Please be careful to avoid contact with eyes or skin or inhalation of the gas generated when XYRON™ dries or melts. Also, avoid touching the hot resin directly. During drying and melting operations, it is necessary to install a local exhaust system and wear protective equipment (safety glasses, protective gloves, etc.).

  • ・Equipment measures
    In the molding work, there is a risk that gas may be generated by heating and melting, so please install an effective local exhaust system etc.
  • ・Respiratory protective equipment
    Wear a mask for organic gas when working in a place where there is a possibility of inhaling generated gas or fume. Wear a dust mask when working with resin products, sanding, or other work that generates dust.
  • ・Protective glasses
    When working, wear resin safety glasses with side seals, resin goggles, etc.
  • ・Protective gloves
    Wear as needed. In particular, when handling molten resin, use gloves with good heat insulation to prevent burns.
  • ・Protective clothing
    Regular work clothes are fine, but especially when handling molten resin, wear long-sleeved clothing to prevent burns.
  • C. Precautions regarding combustion
    XYRON™ is flammable and should be handled, transported, and stored away from heat and ignition sources. In the event of a fire, strong heat, black smoke, carbon dioxide gas, carbon monoxide gas, and other toxic gases may be generated. To extinguish the fire, you can use the same extinguishing agents as for general fires, such as water, fire extinguishing foam, and powder extinguishing agent. Wear fire retardant clothing and breathing equipment when extinguishing a fire.

    D. Precautions for transportation
    Avoid getting wet and rough handling to prevent the packing bag from tearing. In the unlikely event that the bag is broken and the pellets are scattered, take special care not to slip and fall, and quickly sweep up and collect or dispose of them. Take measures to prevent static electricity disasters during pneumatic transportation.

    E. Precautions for storage
    Please store XYRON™ away from direct sunlight and places with high temperature and humidity. Store it away from heat and ignition sources, and take measures to prevent static electricity hazards.

    F. Disposal precautions
    XYRON™ can be disposed of by landfill or incineration. When disposing of waste in a landfill, please entrust the disposal to a certified industrial waste disposal company or a local government if that organization is doing so, in accordance with the "Waste Disposal and Public Cleansing Act." When incinerating, please use incineration equipment and process in accordance with various laws and regulations such as the Air Pollution Control Act.

    2.Regarding conforming standards

    There are grades XYRON™ that comply with the self-regulatory standards for food containers and packaging made of polyolefin and other synthetic resins, Ministry of Health and Welfare Notification No. 370, UL, CSA, and Electricity Control Law. Please contact our office for details.

    3.Others

    Please be aware of industrial property rights when using this product.

    The data in the catalog are representative values obtained based on prescribed test methods, and are not guaranteed values. Please refer to it as a guideline for selecting the most suitable grade for each application. These figures are subject to change for improvement of physical properties.

Please contact us to ask any questions, discuss any concerns, and request samples.

PPEの説明を入力
sustainability
How Asahi Kasei’s engineering plastics help to achieve carbon neutrality.
 Asahi Kasei Group is adopting policies to accelerate progress toward carbon neutrality.
We introduce our approaches to realize circular economy through our engineering plastics.
Click here for details