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  • XYRON™ DG series (PPS/PPE alloys) and XP series (PPA/PPE alloys)High-performance grades by alloying super engineering plastics with PPE

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XYRON™ DG series (PPS/PPE alloys) and XP series (PPA/PPE alloys)
High-performance grades by alloying super engineering plastics with PPE

2021.06.22

ザイロン™DG・XPシリーズ

Technologies and Products

Features of Modified-Polyphenylene Ether (m-PPE) resin XYRON™ DG series and XP seriesHigh-performance grade with excellent heat resistance, electrical properties, and dimensional stability

When developing a demanding application part, the challenge is to handle materials with appropriate characteristics such as heat resistance, electrical properties, flame retardance, dimensional stability etc.

Polyphenylene sulfide (PPS) resin is a super engineering plastics with excellent heat resistance, low- Coefficient of Linear Thermal Expansion (CLTE), excellent chemical resistance, and flame retardance. PPS resin is expanding in applications in automotive, electronics and electrical parts, and water supply and drainage applications.

Polyphthalamide (PPA) resin is a super engineering plastics with excellent heat resistance comparing with aliphatic polyamides (PA, nylon), which has good chemical resistance, and strength. PPA resin is also expanding in applications in automobiles, electronics and electrical parts.

Asahi Kasei’s m-PPE Resin XYRON™ PPS/PPE alloys DG Series and PPA/PPE alloys XP series combine the properties of PPE with the above characteristics of super engineering plastics, yielding novel materials whose unique properties will help to meet your most demanding needs.

Advantage to alloy with PPE

The following three characteristics of PPE provide the advantages of alloying super engineering plastics with PPE.

  • PPE has the lowest specific gravity of all general-purpose engineering plastics, and switching from conventional materials to PPE products not only helps to reduce weight and cut costs by using less volume of plastics, but also reduces greenhouse-gas emissions in shipping due to the lighter weight of shipped items.
  • PPE has the lowest specific gravity of all general-purpose engineering plastics, and switching from conventional materials to PPE products not only helps to reduce weight and cut costs by using less volume of plastics, but also reduces greenhouse-gas emissions in shipping due to the lighter weight of shipped items.
  • PPA is a crystalline resin and has amide bond, which may causes dimensional change when it absorbs water. Dimensional accuracy can be improved by alloying PPA with PPE, which is an amorphous resin and has a very low water absorption rate.

 

XYRON™ DG series (PPS/PPE alloys)

XYRON™ DG series (PPS and PPE alloys) boast improved dimensional stability and excellent injection moldability, with low warping or burr formation, comparing with super engineering plastics PPS. CLTE of PPS/PPE alloys is stable over a wide temperature range, and these alloys offer stable mechanical properties even at high temperatures. Alloying with PPE yields materials with exceptional electrical properties, enhancing your freedom in designing high-frequency devices.

 

XYRON™ XP series (PPA/PPE alloys)

Alloying PPE and special PPA, which exhibits lower water absorption and higher heat resistance, even compared to other PPA, stand out for their high strength, low water absorption, and high dimensional stability, even in high-humidity, high-temperature environments.

ザイロンの特性Features of XYRON™ DG, XP series

Potential in high-end applications in many industries.

Ex. 5G devices, ADAS systems (ex. automotive camera), automotive electronics, Inkjet printer inkhead etc.

XYRON™ Application casesFigure 2 : Application cases for XYRON™ DG series and XP series

Click here to download the XYRON™ DG and XP document


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Related information

変性PPE樹脂 ザイロン™

ザイロン™は、難燃性、電気特性、寸法安定性、耐水性に優れます。太陽光発電、電池、次世代通信部品等に採用されています。

通信アンテナカバー

×

通信系各種アンテナのカバー(レドーム)、MIDアンテナの基材。
優れた誘電特性が求められる。

https://www.asahi-kasei-plastics.com/wp-content/uploads/2021/03/antenna.jpg

関連記事:活用提案・事例・ニュースetc

製品名・グレード

443Z, 他開発グレード

特徴

  • 優れた誘電特性(低誘電率、低誘電正接)
  • 耐衝撃性

In-vehicle camera
(lens barrel, lens spacer)

×

車に搭載される各種カメラに使用される鏡筒、レンズスペーサー。
光学部品を収納するため、高い寸法安定性が求められる。

https://www.asahi-kasei-plastics.com/wp-content/uploads/2021/03/camera.jpg

関連記事:活用提案・事例・ニュースetc

製品名・グレード

XP640, DG040

特徴

XP640

  • 低吸水、低寸法変化
  • 高耐熱
  • 高強度・高剛性

DG040

  • 寸法安定性
  • 高温環境下の低機械強度変化

車に搭載されるヘッドアップディスプレイ構成部品。
光学部品であり、高い寸法安定性が求められる。

https://www.asahi-kasei-plastics.com/wp-content/uploads/2021/03/heads-up-display.jpg ※イメージ写真

関連記事:活用提案・事例・ニュースetc

製品名・グレード

DG040, 744Z

特徴

  • 寸法安定性
  • 高耐熱
  • 難燃性(V-0,ノンハロゲン)(744Z)